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ISOWA NEWS LETTER
2021/06 Vol. 145
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The ISOWA NEWS LETTER is a newsletter for the benefit
of special customers only.
Each month we bring you information about our company
and its products – information you won’t find on our home page
or in our catalogs.
We hope the ISOWA NEWS LETTER will help you feel closer to us.
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1├ IBIS – Making Continuous Improvements (Kaizen)
2├ New Member of ISOWA America
~From President Isowa’s Blog, ISOWA DIARY~
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Hello and Greetings!
This is Kaiser Hagopian with Isowa America in Phoenix, Arizona.
Spring has finally arrived, and I think we are all happy and excited about the warmer weather!
Another difficult winter has passed, and I hope you and yours are all well.
With the season change my family and I had an opportunity to take a trip to northern Arizona to enjoy the great outdoors.
We stayed in a cabin and went for daily hikes, sightseeing, fishing and of coarse nightly campfires (yes, we ate a lot of smores!). It was a very enjoyable time with my family. It was nice to show my children new things about the forest and exploring new things, it was our adventure. I can still call it that for a few more years until they get older. Later it will just be a vacation to them too!
I have lived in Arizona for over 40 years and just discovered a new place to visit that I was unaware of!
We visited the Tonto Natural Bridge State Park and were surprised to learn about this natural wonder.
It has several hiking paths and beautiful viewpoints of the surrounding mountains, river, and bridge.
The hike down under the bridge was a little difficult and I admit that I swore several times that I would stop eating the smores and promised myself to lose weight for the next time!
I hope you also have an opportunity to enjoy the spring season and visit new places and experience your own adventures!
In case anyone is wondering after reading this, we unfortunately did not catch any fish! Perhaps next time!
Best Wishes, Kaiser
And now, let’s turn to Vol. 145 of the ISOWA NEWS LETTER
We hope you like this edition.
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IBIS – Making Continuous Improvements (Kaizen)
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Hello everyone!
I am Rina Tamura from the Sales Department.
Thanks to everyone’s efforts and support, we have delivered nearly 120 IBIS; ISOWA’s much-loved machine, to customers worldwide. (As of February 2021)
Every day, we strive to further improve the machine performance and safety features so that we can continue to deliver excellence with IBIS. “The FFG (Flexo Folder Gluer)- Install Time Reduction Project” was developed as part of such efforts.
As the name suggests, the project aims to improve FFG installation time and a team was established with a group of members from various departments.
Installation work usually takes more than a few weeks. What if it could be completed in a few “days”?
That may eliminate the need to schedule machine installation over a long holiday and allow the customer to take vacations without worrying about the installation.
Simplifying the design in place of complex mechanisms not only would reduce steps of the installation process but also would streamline the machine maintenance, which we hope our customers could easily take on their own as a routine task. The project was launched with that in mind.
The project team members exchanged many ideas and went through a trial-and-error process. Some improvements from these processes have already been implemented in our IBIS.
I want to show you three of the significant improvements we developed.
The first is the “Rail Base Improvement.”
Rail installation is one of the toughest and most critical tasks requiring a high level of precision, that would take about two full days.
The improvement here was to increase the anchor bolt size on rails for the machine, folding sections, counter section, and to modify anchor bolts install locations. These modifications increased the stability and reduced the number of anchor bolts required. The improvement successfully resulted in a labor-hour reduction, and it helps the workers maintain their focus on their tasks.
In the photos, you can tell that we succeeded in reducing the number of anchor bolts at a glance!
It is amazing that this modification increased the strength compared to the original positions.
[Before the modification]
[After the improvement]
Not only did we reduce the number of anchor bolts on the folding section, but we also improved the install process.
[Before]
1. Anchor bolts secured and equipment leveled while bringing the machine units in
[After the improvement]
1. The base installed first
2. The Machinery installed on top of the base
The base at the FG front side
The base at the FG rear side
With the previous method, we secured the anchor bolts and leveled the equipment while carrying in the unit, which took a considerable amount of time to determine the machine position.
The riggers had to stand by and wait until the proper machine position was determined.
Now that improvements have been made, the base can be installed first. The machinery location can be determined before bringing the unit in, allowing it to simply be placed on the base later. This method makes the installation process smoother and faster.
Looking at the photos, it may appear that there are more steps in the process, but I can tell you that the installation time has been reduced dramatically.
The machine being placed on the base.
The second is “Improvement on Folder Gluer Section Guard Modifications.”
[Before]
Two L-shaped angles are assembled together and secured to the post of the guard panel to form the legs.
[After the improvement]
Square-shaped independent feet are secured individually.
By securing the feet separately and improving the rigidity of each post, the number of posts is reduced, along with labor hours required after the IBIS is installed.
The prior design of the lower part of the Folder Gluer section guard had some challenges which included the following:
– Attracting paper dust due to static electricity and getting dirty
– The folding sheet process was not visible with the solid lower panels.
– Keeping the guard panel fingerprint free during machine install work.
For these reasons, we switched to a mesh pattern to improve maintainability and visibility.
We received positive feedback from our customers that the production is more visible and cleaning tasks became easier than before.
[Before]
[After the improvement]
The third improvement is “Reducing the width of the Control cabinet on Counter section.”
[ Before]
1. When shipping the machinery from our factory, we separated the counter ejector and control cabinet before loading on a freight truck.
2. These items were reassembled at the customer plant during the machine install.
[After the improvement]
1. The control cabinet size and shape were redesigned to enable loading of the counter section and control cabinet as one unit on the truck at the time of shipment.
2. No longer required to reassemble at the customer plant.
You can see in the photo that the width of the control cabinet has been reduced.
This has also increased the space on the drive side at the customer plant.
[Before]
[After the improvement]
These are three main improvements.
There are more improvements made that I was not able to share with you this time. With improvements like these, we have successfully reduced approximately one full day on the installation of the open/close-type IBIS. We are currently continuing with discussions on new efforts and research.
Our goal is to make an easier IBIS install process for everyone by completing within days. We will continue to make improvements to meet that goal.
Your feedback is important in a continuous improvement of the IBIS.
Please feel free to share your ideas with Sales or the installation team..
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New Member of ISOWA America
From President Isowa’s Blog, ISOWA DIARY
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Last month, our electrical engineer, Mr. Y, moved to Arizona from Japan and started working at ISOWA America (IA). Mr. F will be completing his three-year term in IA, and Mr. Y will take over his position. years.
▼To read more about it, visit the below website
(President Isowa’s blog, ISOWA DIARY)
http://h-isowa.blogspot.com/2021/04/new-member-of-isowa-america.html
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